flowchart TB
TV[Total Cost<br/>Variance]
TV --> MV[Material<br/>Variances]
TV --> LV[Labour<br/>Variances]
TV --> OV[Overhead<br/>Variances]
TV --> SV[Sales<br/>Variances]
MV --> MPV[Price]
MV --> MUV[Usage]
LV --> LRV[Rate]
LV --> LEV[Efficiency]
OV --> VOH[Variable OH]
OV --> FOH[Fixed OH]
classDef default fill:#003366,color:#ffffff,stroke:#ffcc00,stroke-width:3px,rx:10px,ry:10px;
41 Standard Costing and Variance Analysis
41.1 What is Standard Costing?
Standard Costing is the technique of pre-determining costs of products or operations, comparing them with actual costs, and analysing the differences (variances) to take corrective action. It grew out of the scientific management movement of Frederick W. Taylor and Frank Gilbreth in the early 20th century, and was systematised by G. Charter Harrison in the US (1911) and Sir John Mann in the UK.
| Author / body | Definition |
|---|---|
| CIMA | “The preparation and use of standard costs, their comparison with actual costs and the analysis of variances to their causes and points of incidence.” |
| ICMA London | “The pre-determined cost calculated in relation to a prescribed set of working conditions.” |
| Charles T. Horngren | “Carefully determined cost per unit of input or output, usually expressed per unit of finished product.” |
| Brown & Howard | “A technique of cost accounting which compares the standard cost of each product/service with the actual cost to determine the efficiency of operations.” |
| Wheldon | “A pre-determined cost which is calculated from management’s standards of efficient operations and the relevant necessary expenditure.” |
Standard cost is what cost should be — based on engineered standards. Estimated cost is what cost is likely to be — based on past data. Standards are normative; estimates are predictive.
41.2 Objectives of Standard Costing
- Cost control — pinpoint variances and act.
- Performance evaluation — by responsibility centres.
- Cost reduction — through analysis.
- Pricing decisions — reliable benchmark.
- Inventory valuation — at standard cost.
- Management by Exception — focus on significant variances.
- Budgeting — building block.
- Productivity measurement and incentives.
41.3 Types of Standards
| Type | Description |
|---|---|
| Ideal / Theoretical | Perfect conditions; no waste; rarely achievable |
| Basic | Long-term, unchanging; for trend analysis |
| Normal / Expected | Based on expected average performance under normal conditions |
| Attainable / Current | Tight but achievable with reasonable effort — most used |
Attainable / Current standards allow for normal idle time, wastage and inefficiencies — making them motivating and realistic. Ideal standards demotivate; normal are too loose.
41.4 Setting Standards
- Direct Material standards — quantity (engineering/BOM) × price (market study, supplier quotes).
- Direct Labour standards — time (time-and-motion study) × rate (wage agreements).
- Variable Overhead standards — variable OH rate × activity level.
- Fixed Overhead standards — budgeted FOH ÷ budgeted output (or hours).
- Sales standards — price × volume × mix.
41.5 Variance Analysis — The Heart of Standard Costing
A variance = the difference between standard (or budgeted) cost/revenue and actual cost/revenue. Variances can be:
- Favourable (F) — actual better than standard (lower cost, higher revenue).
- Adverse / Unfavourable (A or U) — actual worse than standard.
Variances are first split by element (material, labour, overhead, sales), then within each element into price and quantity (or rate and efficiency) components.
41.6 Material Variances
| Variance | Formula |
|---|---|
| Material Cost Variance (MCV) | (SQ × SP) − (AQ × AP) |
| Material Price Variance (MPV) | (SP − AP) × AQ |
| Material Usage / Quantity Variance (MUV) | (SQ − AQ) × SP |
| Material Mix Variance (MMV) | (RSQ − AQ) × SP |
| Material Yield / Sub-usage Variance (MYV) | (SQ − RSQ) × SP |
| Identity | MCV = MPV + MUV; MUV = MMV + MYV |
Where SQ = Standard Quantity for actual output, AQ = Actual Quantity, SP = Standard Price, AP = Actual Price, RSQ = Revised Standard Quantity in actual proportion.
MPV — market price change, change of supplier, transport, bulk discount, quality grade. MUV — wastage, pilferage, scrap, quality of material, employee skill.
41.7 Labour Variances
| Variance | Formula |
|---|---|
| Labour Cost Variance (LCV) | (SH × SR) − (AH × AR) |
| Labour Rate Variance (LRV) | (SR − AR) × AH |
| Labour Efficiency Variance (LEV) | (SH − AH worked) × SR |
| Idle Time Variance (LITV) | Idle Hours × SR (always Adverse) |
| Labour Mix Variance (LMV) | (RSH − AH) × SR |
| Labour Yield Variance (LYV) | (SH − RSH) × SR |
| Identity | LCV = LRV + LEV; LEV = LMV + LYV + LITV |
Where SH = Standard Hours, AH = Actual Hours, SR = Standard Rate, AR = Actual Rate, RSH = Revised Standard Hours.
41.8 Overhead Variances
41.8.1 Variable Overhead Variances
| Variance | Formula |
|---|---|
| Variable OH Cost Variance | Standard VOH − Actual VOH |
| Variable OH Expenditure / Spending Variance | (SR × AH) − Actual VOH |
| Variable OH Efficiency Variance | (SH − AH) × SR |
41.8.2 Fixed Overhead Variances
| Variance | Formula |
|---|---|
| Fixed OH Cost Variance | Absorbed FOH − Actual FOH |
| Fixed OH Expenditure / Budget Variance | Budgeted FOH − Actual FOH |
| Fixed OH Volume Variance | Absorbed FOH − Budgeted FOH |
| Capacity Variance | (AH − Budgeted Hours) × SR |
| Efficiency Variance | (SH − AH) × SR |
| Calendar Variance | (Actual Working Days − Budgeted Working Days) × SR per day |
| Identity | Cost = Expenditure + Volume; Volume = Capacity + Efficiency + Calendar |
FOH Cost Variance = FOH Expenditure + FOH Volume FOH Volume = FOH Capacity + FOH Efficiency + FOH Calendar This nested identity is a frequent NTA stem.
41.9 Sales Variances
Two approaches — value-based (Sales Value Method) and profit-based (Margin Method).
| Variance | Formula |
|---|---|
| Sales Value Variance | Actual Sales − Budgeted Sales |
| Sales Price Variance | (AP − SP) × AQ |
| Sales Volume Variance | (AQ − SQ) × SP |
| Sales Mix Variance | (Actual Mix − Standard Mix) × SP |
| Sales Quantity Variance | (Total Actual Qty − Total Standard Qty) × Standard Avg Price |
41.10 Marginal Costing Variances (Contribution Method)
When marginal costing is used, sales variances are based on contribution, not sales value:
- Sales Margin Variance = Actual Contribution − Budgeted Contribution.
- Sales Margin Price Variance = (AP − SP) × Actual Qty.
- Sales Margin Volume Variance = (Actual Qty − Standard Qty) × Standard Contribution per unit.
41.11 Disposition of Variances
- Write off to P&L — small or non-recurring variances.
- Prorate to WIP, FG, and COGS — for material, large variances.
- Carry forward to next period — if variance is temporary.
41.12 Causes and Responsibility
| Variance | Likely responsibility |
|---|---|
| Material Price | Purchasing Manager |
| Material Usage | Production Manager |
| Labour Rate | HR / Personnel |
| Labour Efficiency | Production Supervisor |
| VOH Expenditure | Department Manager |
| FOH Volume | Top Management (capacity) |
| Sales Price | Marketing |
| Sales Volume | Marketing + Production |
41.13 Management by Exception (MbE)
Peter Drucker popularised Management by Exception — managers focus only on variances above a threshold (often ±5 % or ±10 % of standard). Saves time and aligns with control needs.
41.14 Advantages of Standard Costing
- Cost control through variance analysis.
- Performance evaluation and responsibility accounting.
- Inventory valuation at standard.
- Budgeting building block.
- Pricing decisions.
- Pinpoints inefficiencies.
- Motivates managers through targets.
- Forces organisational thinking about cost drivers.
41.15 Limitations of Standard Costing
- Setting standards is difficult and costly.
- Standards become obsolete quickly in dynamic environments.
- Discourages continuous improvement if standards are static.
- Volume-based — fits poorly with overhead-heavy modern firms.
- Limited use in service industries.
- May lead to dysfunctional behaviour — buying cheap, low-quality material to beat MPV.
- Frequent revision is expensive.
- Misalignment with JIT and lean philosophy.
41.16 Beyond Standard Costing — Kaizen and Lean
Modern critiques (Kaplan, Robert Cooper, Brian Maskell) argue standard costing is incompatible with lean environments where continuous improvement (Kaizen) is the goal.
- Kaizen Costing — costs reduce continuously; standards updated each period.
- Throughput Accounting (Goldratt) — focus on bottleneck-driven contribution.
- Lean Accounting / Value-Stream Costing (Maskell).
- Activity-Based Costing with ABM.
- Target Costing with continuous design improvements.
41.17 Practice Questions
Standard costing was systematised in 1911 by:
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The most-used type of standard in practice is:
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Material Cost Variance = Material Price Variance + ___:
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Material Price Variance equals:
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Labour Efficiency Variance is:
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The Idle Time Variance is always:
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Fixed Overhead Cost Variance is split into:
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Fixed Overhead Volume Variance is further split into:
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Sales Price Variance is:
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Material Usage Variance = Mix Variance + ___:
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"Management by Exception" focuses on:
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Standard cost differs from estimated cost in that:
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Material Usage Variance is typically the responsibility of:
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An adverse Material Usage Variance most likely indicates:
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FOH Calendar Variance arises because of:
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"Ideal standards" assume:
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Sales Volume Variance is:
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In a lean environment, standard costing is often replaced by:
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A common method of disposing variances is:
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Match the variance with its formula:
| (i) | MPV | (a) | (SH − AH) × SR |
| (ii) | MUV | (b) | (SR − AR) × AH |
| (iii) | LRV | (c) | (SP − AP) × AQ |
| (iv) | LEV | (d) | (SQ − AQ) × SP |
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41.17.1 Advanced Format Questions
A: Variance = Standard − Actual.
R: A favourable variance arises when actual is better than standard.
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Material variances: (i) Price. (ii) Usage. (iii) Mix. (iv) Yield.
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Standard 10 kg @ ₹5/kg; Actual 12 kg @ ₹4.50/kg. Material Cost Variance:
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In above, Material Price Variance = (SP − AP) × AQ:
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41.18 Quick Recall
- Standard Costing origin: Scientific management (Taylor, Gilbreth); G. Charter Harrison (1911) systematised in US; Sir John Mann in UK.
- Definitions: CIMA · ICMA · Horngren · Brown-Howard · Wheldon.
- Standard vs Estimate — should-be vs likely-to-be.
- 8 objectives — cost control, performance evaluation, cost reduction, pricing, inventory valuation, MbE, budgeting, productivity.
- 4 standards: Ideal (perfect, demotivating) · Basic (long-term, trends) · Normal (average) · Attainable / Current (tight but realistic — most used).
- Setting standards — DM (qty × price), DL (time × rate), VOH, FOH (budgeted FOH / budgeted output), Sales.
- Variance = Standard − Actual; Favourable / Adverse.
- Material variances: MCV = MPV + MUV; MUV = MMV + MYV.
- MPV = (SP − AP) × AQ; MUV = (SQ − AQ) × SP.
- Labour variances: LCV = LRV + LEV; LEV = LMV + LYV + LITV.
- LRV = (SR − AR) × AH; LEV = (SH − AH) × SR; LITV = Idle Hours × SR (always Adverse).
- Variable OH: Expenditure + Efficiency.
- Fixed OH: Cost = Expenditure + Volume; Volume = Capacity + Efficiency + Calendar.
- Sales variances (value): Price = (AP − SP) × AQ; Volume = (AQ − SQ) × SP; further split Mix + Quantity.
- Sales variances (contribution/margin method) under marginal costing.
- Responsibility: MPV → Purchase · MUV → Production · LRV → HR · LEV → Production Supervisor · FOH Volume → Top Mgmt · Sales → Marketing.
- Disposition: Write off · Prorate · Carry forward.
- MbE (Drucker): focus on significant variances (±5-10 %).
- Advantages: cost control · performance evaluation · inventory valuation · budgeting · motivation.
- Limitations: setting costly · obsolete fast · poor in service · dysfunctional behaviour · misaligned with lean.
- Modern alternatives: Kaizen Costing · Lean Accounting (Maskell) · Throughput Accounting (Goldratt) · ABC · Target Costing.